China CNC Machining CNC Milling, CNC Turning, Transmission/Gearbox/Car/Truck/Motorcycle Gear gear box

Merchandise Description

 Air transport                                                              Shipping

Firm Introduction:

ABOUT US
HangZhou CZPT Precision Components Equipment Co., Ltd. is a skilled company of custom-made precision components. The firm has far more than 50 experts who are engaged in the manufacturing and manufacturing of precision areas. They have much more than 10 a long time of abroad experience in production precision elements and have nearly 60 precision elements. Manufacturing machinery and equipment, as properly as innovative Swiss-imported tests equipment and specialist specialized inspectors, make a trustworthy producing organization.
 

 

CNC is an exceptional technique for producing reduced-volume unit prototypes,
solution parts, or bridge-to-market place models of finish elements.
 

CNC Processing Workshop

High quality Inspection Office
 

 Slow Silk

Product Description

 

Project identify  Aluminum 6061, Stainless metal, brass, higher precision metallic areas
Processing tools  CNC milling device / CNC lathe / mill / milling device / lathe / wire cutting, etc
Customizable content salufer: aluminium: 5052 / 6061 / 6063 / 2017 / 7075, and so on
Copper Alloy:
3602 / 2604 / H59 / H62 et al
stainless metal alloy:
303 / 304 / 316 / 412 et al
metal :
Carbon steel / die steel / and so forth 222
We offer with several other kinds of components. If the components you require are not shown earlier mentioned, please speak to us.
Surface remedy  blackened, polished, anodized, chrome plated, galvanized, nickel plated, coloured
Check out Altimeter, hardness meter, picture meter, 3 D meter, and many others
file formats  Top meter, hardness meter, graphic measuring meter, 3 D measuring instrument, etc
Drawing format AutoCAD (DXF, DWG), PDF, TIF, etc.

Generation screening tools checklist
 

Serial Variety Device Title quantity Location of production precision model Specification (MM) remarks
1 (Altimeter Micro-hite 3D) one Switzerland        
2 (Altimeter Micro-hite 600) 2 Switzerland .001      
three image measurement instrument 1 ZheJiang  Province of China .001      
four Optical projector 1 ZheJiang  Province of China .001      
5 Altimeter 2   .001      
six Digital three-claw micrometer for inside and outside diameters one China HangZhou .001   30-40  
seven Digital three-claw micrometer for inside and outside diameters 1 China HangZhou .001   fifty-63  
eight Digital three-claw micrometer for inside and outside diameters 1 China HangZhou .001   sixty two-75  
nine Digital three-claw micrometer for inside and outside diameters one China HangZhou .001   87-one hundred  
ten Digital three-claw micrometer for inside and outside diameters one China HangZhou .001   75-88  
11 slip gauge            
12 Needle gauge            
13 plug gauge            
fourteen plug gauge            

 
Production gear catalog
 

Serial Number Device Title quantity Export region precision product Specification (MM) remarks
1 Wire cut (Sodick AQ360L) 2 Japan .005 AQ360 360×250  
2 CNC lathe   3 South Korea .005 PUMA215 ¢280×500  
three CNC lathe  1 South Korea .005 CNL225L ¢210×500  
four Turning and milling compound (Fudao Seiki) 1 HangZhou, China .002 FDL-52DWY φ560×450  
5 CNC lathe cutter arrangement machine (Fudao Seiki) one HangZhou, China .002 FDL-46P φ500×480  
6 CNC   one South Korea .005 TC400 520×400 Four-axis CNC milling
1 South Korea .005 DT400 520×400 Three-axis CNC milling
1 South Korea .005 CMV920 920×510 4-axis CNC milling
two South Korea .005 NM415 765×410 3-axis CNC milling
seven CNC (Shi Qinghong) 1 HangZhou, China .005 VM-SL640T 640×500 4-axis CNC milling
eight CNC   one HangZhou, China .005 VMC-V8 800×500 Four-axis CNC milling
9 CNC (HangZhoua) three HangZhou, China .01 850L 850×500 A few-axis CNC milling
ten CNC (huaqun) four ZHangZhoug, China .01 VMA-850 850×500 3-axis CNC milling

Serial Number Unit Title amount Export area precision model Specification (MM) remarks
eleven CNC (Jieyongda) one HangZhou, China .008 VMC-1270LP 1360×700 Four-axis CNC milling
12 CNC (Jieyongda) one HangZhou, China .006 VMC-V85 900×450 A few-axis CNC milling
13 High precision surface grinder eight ZheJiang , China .003 H618 150×400  
14 vertical milling machine eight ZheJiang , China .02   900×400  
fifteen Precision Water Mill 1 HangZhou, China .01   1000×400  
sixteen MGA1432A High Precision Universal Cylindrical Grinder 1 ZheJiang , China .001   φ320×3000  
17 Internal and external circular grinding 1 ZheJiang , China .005   ¢200×500  
18 plain lathe 7 China HangZhou Third Ring Road .02   ¢400×1250  
19 Sparking machine one HangZhou, China .01      
20 wire cutting machine 6 ZheJiang  HangZhou, China .02   500×400  

CNC machining is superb for fast prototyping, speedy screening and shortening merchandise advancement cycles. In only a matter of several hours, CNC can accelerate you from digitized CAD data to fully-purposeful prototypes.

  • Aerospace and aircraft
  • Automotive
  • Industrial
  • Electronics
  • Industrial and OEM 
  • Routine maintenance
  • Health care
  • Technologies and security
  • Telecommunications
  • Transportation

Buy Guidelines:
1. Our business specializes in non-normal, processing with drawings and samples and is not offered in inventory. Please know
2. The photograph and price tag of this hyperlink are not the solution value. Remember to check with the buyer for a quotation and then check it. If you purchase with no prior instructions, it will be an invalid purchase and will not be sent. Thank you for your cooperation.
3. If client service is unavailable, you can depart a concept on the mobile phone variety and we will make contact with you later on
4. If we do not personalize in accordance to the customer’s drawings, we will substitute them for free and bear the spherical-excursion freight
five.2 times of sampling, 5 times of small batch trial production, quick delivery
6. If the solution exceeds the drawing tolerance, it will be changed free of charge of charge, such as freight 

 

one. Are you a manufacturer?
Of course, we are the generation of automation tools non-regular parts Higher-precision elements Precision fixtures and all types of steel areas.
2What processing tools do you have?
– CNC machining middle
– Walking wire
– Electrical spark
– Numerical management car
– Precision grinder and other gear and supporting large gantry CNC, gantry grinding, gantry milling.
3. What services/goods do you offer?
–  From mould design, mildew producing, machining, fabrication, welding, area remedy, assembly, packing to transport.
– Automotive components, bicycle components, bike areas, scooter parts, racing areas, audio products, medical gear parts, electronic instruments components, kitchen and rest room merchandise and other components areas.
– Iron/stainless metal/aluminum/titanium/brass/bronze/steel alloys/hardened components/any variety of precision parts you want.
– Automated lathe turning parts, milling areas, bending areas, welding elements, stamping parts. All types of hardware can be customized below.
four. How can I make confident my design and style is protected?
We will not leak any photos or video clips of the customers’ products without acceptance. We can indicator
NDA (none disclosure agreement) if essential.
5. How can I get a quote?
You can electronic mail us or inquiry underneath with your design or notion and allow us know the material,
tolerance, quantity and floor complete you want, and we will ship you a free quotation for your thing to consider
6. What file format would you prefer?
Methods: ICES, DWG, DXF, STP, CZPT are chosen. A PDF will be necessary for essential dimension generating
seven. Why decide on our organization
– Complete good quality inspection prior to delivery
Timely and professional conversation
Assess the feasibility of the notion/style.
– Working more challenging and more flexibly on customers’ requests.
– 99.5% Customer Gratification
8. What are your Shipping Techniques?
 – CZPT Direct Shipping (Door to Doorway services)
– Truck/Railway shipping (for some countries)
– Air freight
Ocean Freight
nine. How can I get a sample for screening? 
We will supply totally free or billed samples, relying on the items. 
10 Supplies to be offered by clients
 Usually, 2nd (format: DWG/DXF, and many others.) drawings and 3D (STP/ICS, and so on.) drawings want to be supplied to the client service so that we can precisely estimate and procedure
eleven. Can it be processed with out drawing?
We mostly undertake the processing organization with drawings. For consumers who do not know significantly about drawing, we require customers to supply comprehensive sketches, indicating in depth practical and dimensional requirements. We will provide layout schemes, drawings, and processes right after confirming with customers
12. Is processing cheaper than others?
We adhere to the principle of “a single cent, 1 cost, a very good”. The price can not be assured to be reduce, but we do far better in terms of high quality, shipping time and service. Urgent orders: specific staff adhere to up from scheduling to generation, 2 times for small batch demo manufacturing and 3 times for cargo
13. What is the processing capacity?
We have professional engineers, excellent specialists, and sophisticated processing gear: CNC customization, twenty several years of target on precision components, CNC machining center, 33 CNC milling devices, 8 automated lathes
 

US $0.5-2
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: as Customer Requested
Warranty: 24 Hours Online Service & Quickly Quote/Delivery.
Condition: New
Certification: CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Project name  Aluminum 6061, Stainless steel, brass, high precision metal parts
Processing equipment  CNC milling machine / CNC lathe / mill / milling machine / lathe / wire cutting, etc
Customizable material salufer: aluminium: 5052 / 6061 / 6063 / 2017 / 7075, etc
Copper Alloy:
3602 / 2604 / H59 / H62 et al
stainless steel alloy:
303 / 304 / 316 / 412 et al
steel :
Carbon steel / die steel / etc 222
We deal with many other types of materials. If the materials you need are not listed above, please contact us.
Surface treatment  blackened, polished, anodized, chrome plated, galvanized, nickel plated, colored
Check Altimeter, hardness meter, image meter, 3 D meter, etc
file formats  Height meter, hardness meter, image measuring meter, 3 D measuring instrument, etc
Drawing format AutoCAD (DXF, DWG), PDF, TIF, etc.

###

Serial Number Device Name quantity Place of production precision model Specification (MM) remarks
1 (Altimeter Micro-hite 3D) 1 Switzerland        
2 (Altimeter Micro-hite 600) 2 Switzerland 0.001      
3 image measurement instrument 1 Taiwan Province of China 0.001      
4 Optical projector 1 Taiwan Province of China 0.001      
5 Altimeter 2   0.001      
6 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   30-40  
7 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   50-63  
8 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   62-75  
9 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   87-100  
10 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   75-88  
11 slip gauge            
12 Needle gauge            
13 plug gauge            
14 plug gauge            

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
1 Wire cut (Sodick AQ360L) 2 Japan 0.005 AQ360 360×250  
2 CNC lathe   3 South Korea 0.005 PUMA215 ¢280×500  
3 CNC lathe  1 South Korea 0.005 CNL225L ¢210×500  
4 Turning and milling compound (Fudao Seiki) 1 Dongguan, China 0.002 FDL-52DWY φ560×450  
5 CNC lathe cutter arrangement machine (Fudao Seiki) 1 Dongguan, China 0.002 FDL-46P φ500×480  
6 CNC   1 South Korea 0.005 TC400 520×400 Four-axis CNC milling
1 South Korea 0.005 DT400 520×400 Three-axis CNC milling
1 South Korea 0.005 CMV920 920×510 Four-axis CNC milling
2 South Korea 0.005 NM415 765×410 Three-axis CNC milling
7 CNC (Shi Qinghong) 1 Shenzhen, China 0.005 VM-SL640T 640×500 Four-axis CNC milling
8 CNC   1 Dongguan, China 0.005 VMC-V8 800×500 Four-axis CNC milling
9 CNC (Baojia) 3 Shenyang, China 0.01 850L 850×500 Three-axis CNC milling
10 CNC (huaqun) 4 Zhejiang, China 0.01 VMA-850 850×500 Three-axis CNC milling

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
11 CNC (Jieyongda) 1 Shenzhen, China 0.008 VMC-1270LP 1360×700 Four-axis CNC milling
12 CNC (Jieyongda) 1 Shenzhen, China 0.006 VMC-V85 900×450 Three-axis CNC milling
13 High precision surface grinder 8 Taiwan, China 0.003 H618 150×400  
14 vertical milling machine 8 Taiwan, China 0.02   900×400  
15 Precision Water Mill 1 Hangzhou, China 0.01   1000×400  
16 MGA1432A High Precision Universal Cylindrical Grinder 1 Shanghai, China 0.001   φ320×3000  
17 Internal and external circular grinding 1 Shanghai, China 0.005   ¢200×500  
18 plain lathe 7 China Shenyang Third Ring Road 0.02   ¢400×1250  
19 Sparking machine 1 Dongguan, China 0.01      
20 wire cutting machine 6 Shanghai Taizhou, China 0.02   500×400  
US $0.5-2
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: as Customer Requested
Warranty: 24 Hours Online Service & Quickly Quote/Delivery.
Condition: New
Certification: CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Project name  Aluminum 6061, Stainless steel, brass, high precision metal parts
Processing equipment  CNC milling machine / CNC lathe / mill / milling machine / lathe / wire cutting, etc
Customizable material salufer: aluminium: 5052 / 6061 / 6063 / 2017 / 7075, etc
Copper Alloy:
3602 / 2604 / H59 / H62 et al
stainless steel alloy:
303 / 304 / 316 / 412 et al
steel :
Carbon steel / die steel / etc 222
We deal with many other types of materials. If the materials you need are not listed above, please contact us.
Surface treatment  blackened, polished, anodized, chrome plated, galvanized, nickel plated, colored
Check Altimeter, hardness meter, image meter, 3 D meter, etc
file formats  Height meter, hardness meter, image measuring meter, 3 D measuring instrument, etc
Drawing format AutoCAD (DXF, DWG), PDF, TIF, etc.

###

Serial Number Device Name quantity Place of production precision model Specification (MM) remarks
1 (Altimeter Micro-hite 3D) 1 Switzerland        
2 (Altimeter Micro-hite 600) 2 Switzerland 0.001      
3 image measurement instrument 1 Taiwan Province of China 0.001      
4 Optical projector 1 Taiwan Province of China 0.001      
5 Altimeter 2   0.001      
6 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   30-40  
7 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   50-63  
8 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   62-75  
9 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   87-100  
10 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   75-88  
11 slip gauge            
12 Needle gauge            
13 plug gauge            
14 plug gauge            

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
1 Wire cut (Sodick AQ360L) 2 Japan 0.005 AQ360 360×250  
2 CNC lathe   3 South Korea 0.005 PUMA215 ¢280×500  
3 CNC lathe  1 South Korea 0.005 CNL225L ¢210×500  
4 Turning and milling compound (Fudao Seiki) 1 Dongguan, China 0.002 FDL-52DWY φ560×450  
5 CNC lathe cutter arrangement machine (Fudao Seiki) 1 Dongguan, China 0.002 FDL-46P φ500×480  
6 CNC   1 South Korea 0.005 TC400 520×400 Four-axis CNC milling
1 South Korea 0.005 DT400 520×400 Three-axis CNC milling
1 South Korea 0.005 CMV920 920×510 Four-axis CNC milling
2 South Korea 0.005 NM415 765×410 Three-axis CNC milling
7 CNC (Shi Qinghong) 1 Shenzhen, China 0.005 VM-SL640T 640×500 Four-axis CNC milling
8 CNC   1 Dongguan, China 0.005 VMC-V8 800×500 Four-axis CNC milling
9 CNC (Baojia) 3 Shenyang, China 0.01 850L 850×500 Three-axis CNC milling
10 CNC (huaqun) 4 Zhejiang, China 0.01 VMA-850 850×500 Three-axis CNC milling

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
11 CNC (Jieyongda) 1 Shenzhen, China 0.008 VMC-1270LP 1360×700 Four-axis CNC milling
12 CNC (Jieyongda) 1 Shenzhen, China 0.006 VMC-V85 900×450 Three-axis CNC milling
13 High precision surface grinder 8 Taiwan, China 0.003 H618 150×400  
14 vertical milling machine 8 Taiwan, China 0.02   900×400  
15 Precision Water Mill 1 Hangzhou, China 0.01   1000×400  
16 MGA1432A High Precision Universal Cylindrical Grinder 1 Shanghai, China 0.001   φ320×3000  
17 Internal and external circular grinding 1 Shanghai, China 0.005   ¢200×500  
18 plain lathe 7 China Shenyang Third Ring Road 0.02   ¢400×1250  
19 Sparking machine 1 Dongguan, China 0.01      
20 wire cutting machine 6 Shanghai Taizhou, China 0.02   500×400  

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China CNC Machining CNC Milling, CNC Turning, Transmission/Gearbox/Car/Truck/Motorcycle Gear     gear boxChina CNC Machining CNC Milling, CNC Turning, Transmission/Gearbox/Car/Truck/Motorcycle Gear     gear box
editor by czh 2022-12-06